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TECHNICAL ARTICLE 001

Reynard Formula 4000, Powered by Holden vs. Holden Commodore VZ Executive

Formula 4000. Australia's most technically advanced circuit racing cars. These cars represent the forefront of technology and epitomise the term "state-of-the-art". The cars can get around a racing circuit faster than anything else in Australia. Not quite the same as your family sedan, are they?

Or are they.... This technical article - thanks to ozboss.net - will compare a typical family sedan - a Holden Commodore VZ Executive, with a Reynard 94D Formula 4000.

ENGINE

Holden Alloytec V6First off, we'll start with the engine. And it's no accident that we're starting here, because, believe it or not, both these cars share the same engine. Holden's 3.6 litre V6 Alloytec is described as "one of the most sophisticated and advanced production engines ever manufactured in Australia", which makes it the perfect choice for the family Commodore, and provides an excellent platform for a Formula 4000 race engine.

The Alloytec features double overhead camshafts, which allows four valves to be used per cylinder, and for the geometry of the valves to be optimised for unimpeded airflow. This means the efficiency of the engine is maximised, and power-to-displacement ratio is quite high.

The Alloytec also features continuously variable valve timing. This means the timing of the camshafts is adjusted for the rpm range the engine is operating in. In the old days, an engine would be fitted with a performance cam to improve power, and smoothness at idle would be sacrificed. The so-called "lumpy cam" could not provide a smooth idle and high power output. With the Alloytec's variable cam timing, we have the best of both worlds. At idle and low rpm, the cam timing is adjusted for smoothness and driveability. At higher rpm, the cam timing is adjusted for maximum power output.

The road-going engine also features Electronic Throttle Control - matching the driver's intentions with the capacity and actions of powertrain components. For the Formula 4000 engine, Electronic Throttle Control is disabled (as it would count as an artificial driver aid).

The Formula 4000 engine is also fitted with a larger throttle body, allowing more air into the engine, and consequently higher power output. Other modifications to the racing version include fitment of a dry sump (to avoid oil surge at very high cornering loadings), and the use of a control MoTeC Engine Control Unit (the brain of the engine).

Final Result - Power Output:

Holden Commodore VZ Executive : 172 kw (233hp)
Reynard Formula 4000 Alloytec : 270 kw (367hp)
TRANSMISSION

The Commodore Executive model is fitted with a four speed automatic transmission. The ratios are pre-selected by Holden, and whilst manual-ised shifting is an option, the gear shift is ultimately determined by the software in an electronic control module. The automatic is a smooth gearbox, perfectly suited to taking passengers from a to b.

The Reynard Formula 4000 is fitted with a five speed, sequential shift, dog engagement gearbox. The gearbox can be customised with an almost infinite number of ratios, as selected by the team or driver. This allows the gears to be perfectly matched to the circuit, using every last rpm the engine has to give. The gears are straight cut to minimise friction losses, but this approach also maximises transmission whine. The dog engagement means the gears are not automatically synchronised to match speed on gearchanges, which means the driver must be forceful and precise when changing gears. The gear selection process is assisted by the sequential shift mechanism, making it difficult for the driver to miss, or skip, a gear.

F4000 clutchThe Commodore Executive transmits it's power from the engine to the automatic gearbox via a flex plate and torque convertor - about the size of a large saucepan. The Formula 4000 on the other hand uses as small a diameter flywheel as possible to allow the engine to sit as low to the ground as possible, and to reduce power sapping rotational inertia. The flywheel is around the size of a small plate, and has a tapered ring gear to allow the starter motor to do it's thing. The clutch (pictured) is very similar to the clutches currently used in Formula 1 - it is an AP Racing carbon clutch, and is about the diameter of a compact disc.

Final Result - Transmission:

Holden Commodore VZ Executive : 4 speed automatic
Reynard Formula 4000 Alloytec : 5 speed sequential shift, dog engagement, straight cut gearbox
BRAKES

Commodore brakesThe Commodore VZ Executive is fitted with four wheel disc brakes. The front discs are ventilated, and each caliper features two pistons. The Commodore's braking performance is enhanced by the standard inclusion of Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD) and Brake Assist (BA). Each of these items combine to take the driver's input to the pedal, feedback from each F4000 brakeswheel, and use a computer to apply the optimum pressure to each brake disc.

The Reynard Formula 4000 is fitted with four wheel disc brakes. Each fully floating disc is made from cast iron, and is ventilated, and each caliper features four pistons. The brakes are actuated via a separate master cylinder for the front and rear - the bias between the two can be adjusted by the driver. All four brake discs have cooling air directed to them by carbon-fibre brake ducting. The pads are heat sensitive, and do not provide optimum braking efficiency until at normal operating temperature.

Final Result - Braking:

Holden Commodore VZ Executive : 0.9 g braking force
Reynard Formula 4000 Alloytec : 3 g braking force
WHEELS, TYRES and SUSPENSION

The Commodore VZ Executive is fitted standard with 15" x 6" steel wheels (larger alloy wheels are an option). These wheels are shod with 205/65 R15 tyres, with a tread grooved to optimise water extraction in wet conditions.

The Reynard Formula 4000 is fitted with 13" x 11" front wheels, and 13" x 15" rear wheels. All wheels are constructed of magnesium alloy, and all four wheels combined weigh approximately the F4000 front wheel and tyresame as one steel Commodore wheel fitted with it's tyre. The wheels are shod with slick Avon tyres - 220/55 ZR13 at the front, and 320/45 ZR13 at the rear.

The Commodore uses a MacPherson strut front suspension setup, with Control Link independent rear suspension. This provides a comfortable ride, and good road holding qualities.

The Formula 4000 features double wishbone suspension front and rear, with triple adjustable Dynamic gas dampers, and pushrod activated coil springs. The pushrod setup allows the springs to be mounted flush to the body, and keeps them out of the airflow, reducing drag. The suspension setup is extremely stiff - around 50 percent of the travel is in the tyre. The geometry, spring stiffness and shock valving is tailored to provide the optimum balance between mechanical grip, and aerodynamic stability (by keeping the car as level as possible).

Final Result - Cornering:

Holden Commodore VZ Executive : 0.9 g cornering force
Reynard Formula 4000 Alloytec : 2.8 g cornering force
THE BODY

Holden Commodore VZ ExecutiveThe Commodore VZ Executive features an all steel, four door body, on a steel chassis. Some panels like the bumpers utilise plastic technology. The interior features sound-proofing, carpet and various trims to isolate the passengers from the noise of the road as much as possible. The design of the body also incorporates 'crumple-zones', designed to absorb some of the shock in the event of an accident.

The Reynard Formula 4000 features composite technology - primarily carbon-fibre, with some kevlar thrown in. The chassis is a monocoque design, centering around a carbon-fibre tub. The engine is mounted Formula 4000directly to the rear end of the tub, and is a stressed member of the car. The front suspension, wing and other bodywork mount directly to the tub. At the rear, the gearbox (bolted directly to the engine) provides mounting for the rear wing and suspension. The design of the car features the equivalent of 'crumple zones' - the nosecone at the front, the sidepods, and the rear wing mount, all provide crush sections to absorb some of the shock in the event of an impact.

Commodore interiorThe interior of the Commodore is quite luxurious. Ergonomically padded, fully-adjustable seats, climate control, a CD player all mean the Commodore can comfortably accommodate five large adults. The inclusion of air bags, and seat-belt pre-tensioners mean the passengers also travel in utmost safety.

The Formula 4000 is not luxurious. The one concession to driver comfort F4000 cockpitis the custom-made foam seat insert - hugging the drivers body to keep him perfectly in place. The seat insert does not extend past the lower back however, and the driver sits with his bottom firmly against the floor of the car - around 3 centimetres from the road surface. The cockpit can barely accommodate just one person, and is an extremely tight fit. Safety features include 3-inch, 6-point harness and a HANS device (Head And Neck Support). All controls are placed within easy reach of the driver.

The Commodore features a body shape designed to be aerodynamically efficient and to produce a minimum amount of lift. The body shape is also designed to keep wind noise to a minimum.

The Formula 4000 is wind-tunnel designed with one purpose. To provide the optimum balance between downforce and drag. Each part of the car is considered to maximise the downforce levels, and increase the high speed cornering capacity.

  Holden Commodore VZ Executive Reynard Formula 4000 Alloytec
Length: 4876mm 3800mm
Width: 1842mm 2000mm
Height: 1444mm 900mm

Final Result - Capacity:

Holden Commodore VZ Executive : 5 adults comfortably
Reynard Formula 4000 Alloytec : 1 adult uncomfortably

Final Result - Weight:

Holden Commodore VZ Executive : 1568 kg
Reynard Formula 4000 Alloytec : 650 kg
THE RESULT

Overall, the Holden Commodore VZ Executive does the job it was designed to do to a very high standard. It can carry a family in comfort, safety and style. The very capable Alloytec V6 provides ample power, the four speed automatic is smooth and easy to use, the four wheel disc brakes with ABS technology provide good braking capability and the wheel and tyre combination provides grip wet or dry.

On a racetrack however, the Reynard 94D Formula 4000 really comes into it's own. The racetrack is where it was born to be. It combines excellent power with low weight, tremendous grip, and aerodynamic downforce to propel itself around the circuit.

Final Result - Laptime - Wakefield Park:

Holden Commodore VZ Executive : 1 min 25 seconds
Reynard Formula 4000 Alloytec : 55 seconds